Motorcycle Starter Clutch Not Engaging

Again, wood blocks are your friend. However, when the bike is in gear, the clutch must be pulled considerably further to allow the starter to spin. When Fact Meets Friction: The Basics of Clutch Operation; The Basics of Clutch Operation. 2004 340 classic drive clutch wont engage until about 5000 RPM Motor will kill before sled moves. A sprag clutch is a one-way freewheel clutch. If your clutch won't release properly, it will continue to turn the input shaft. FWD332211PRB backstop motorcycle parts one way starter clutch, US $ 8. Finally, engage the clutch again, rev the engine, and start riding your motorcycle to charge the battery. Most starter motors are mounted underneath the engine either on the left or right side, the flywheel is located between the engine and transmission. If that does not work I will drop the transmission out and inspect. if you are getting significant vibration or hopping when engaging the clutch that can be a problem with the install of the new. The last post you made about switching the oil to the Vtwin Mobile20 w 50 hit home with me. If it doesn't, the running engine will slowly (or quickly if much too tight) drag the starter motor to its death If too loose, the starter clutch will not engage well, and there will be excessive noise under the dyno cover with the engine running There should be very little, if any endplay in the starter gear. It's only when the clutch disc is slipping against the flywheel that wearing occurs. clutch pack loos good, fiber plates look good, steel plates have a dark blue color Any suggestions? Bobby R. Or if you have ever had a loud clunk when attempting to start your bike, there's a good chance your starter clutch cracked in the process. [Archive] 50 thru 65cc, All models. o If the bike does not try to noticeably creep forward with the engine running and the clutch lever pulled all the way to the grip, your motorcycle IS NOT exhibiting the recall condition at the present time. If you have not isolated the problem by now, it probably is within the safety devices. The Honda CA95 / Benly 150 Restoration FourWheelForum > Motorcycles & Streetbikes! > The Honda CA95. If the engine is off and they key is on run pushing in the clutch does not turn the starter on. Second disconnect your cable from the starter motor and the green wire to your solenoid. I know it should not be like this. I DID look at your blog pages, super helpful. And to add, no haven't really heard of starter issues on XBs. As stated above, electronic keys do not have a manual ignition switch. #Electric starter problems on the XS650 are very common, and almost always due. Well, I did have it out and it looked fine. Remove the snap ring. The junction of the clutch operated switch and the starter button switch are also connected to the anode of a diode. Is it smooth? Release the clutch slowly. We show you how the starter works and engages with the starter ring gear, thus starting the motorcycle. While these vertical twins had some very impressive technology for their day, there is one area of engineering where Honda went wrong – bad wrong. I need advice. The starter interlock switch is at the clutch lever if that's unplugged or loose you'll get no start with a neutral light or by pulling the clutch lever. They way you let your clutch go is mostly personal preference and also depends on what kind of clutch you have in your motorcycle. Got the charger on the battery. He installed a aftermarket clutch earlier this season. The last time I change a ball bearing at the end of an axis and a washer too, these last pieces was breaking in the past the starter clutch. Clicking sound: you hear it spinning with a click sound before it starts spinning. Most modern bikes come with these devices to prevent a rider from starting the bike in an unsafe condition, such as in gear, with the clutch engaged or with the support stand in the down position. Said another way, a one way clutch is a “torque gate” that allows torque to flow in one direction but not another. There are two main reasons a battery will not perform. Might as well see if it gets better. o If the bike does not try to noticeably creep forward with the engine running and the clutch lever pulled all the way to the grip, your motorcycle IS NOT exhibiting the recall condition at the present time. Loosen up the cable. Otherwise, yeah, starter clutch. Motorcycle Clutch n: a device designed to connect the transmission of a motorcycle to the engine, which when properly adjusted will slip at high speed, drag at low speeds and make neutral impossible to find at stops. Note that the starter can function electrically but fail mechanically. Some vehicles will have their clutch safety switch circuit wired into the computer, and if a problem with the circuit or signal is detected, it will set off the Check Engine Light. Synonyms, antonyms, and words related to "CLUTCH". We just noticed the problem while performing maintenace on the bike. Nighthawk Nighthawk CB 750. The motor released when I pulled if off motor and It showed no interior reason why it would not release. They way you let your clutch go is mostly personal preference and also depends on what kind of clutch you have in your motorcycle. To bolt the original clutch pedal to the master cylinder pushrod, an adapter tab must be installed on the original pedal. With a slider or lock up you can throw your clutch away or dump it, this normally will give you much better 60′ times than sliding it out. This action overcomes the force of the flyweights against the movable sheave and causes the driver clutch pulley to open, allowing the belt to travel a lesser circumference around the driver clutch. What you are doing here is connecting the battery directly to the starter motor, WITHOUT engaging the solenoid. Clutch starting a motorcycle is a useful skill all riders should know. If the engine is off and they key is on run pushing in the clutch does not turn the starter on. The clutch is an automatic transmission that is activated by the increased rpm of the engine. Have replaced clutch, - Answered by a verified Motorcycle Mechanic We use cookies to give you the best possible experience on our website. It reduces the amount of force required to operate the clutch lever, and transmits large quantities of torque from the engine to the transmission. The starter relay is designed to prevent activating the starter motor when the engine is running. Clutch Spring Replacement (the easy way) Gadget. When the engine starts, the crank turns faster than the starter motor and this is allowed for by the starter clutch. With a screwdriver, pry the bendix gear forward to engage it. The starter just spins but wont engage. They may not look that worn, but as a matter of course I would replace the entire part # 13193-1006 and part # 92026-112. To diagnose this problem, set the emergency brake, start the engine and depress the clutch pedal. Squeeze the clutch in. Electric starter shaft pinion gear not engaging or overrunning clutch slipping. 4060156 clutch starter drive, how change a starter on a victory motorcycle, how to change a starter on a 2011 victory motorcycle, how to change relay solenoid on victory motorcycle, motorcycle starter problems, solenoid clutch disengage motorcycle, starter removal from victory crossroads, victory cross country solenoid, victory kingpin what. Hilliard starter designs and equipment are operating worldwide in. ) Starter Clutch Assembly; Starter Clutch Assembly (cont. I tried bypassing the clutch switch and the starter refused to spin. This new set features an Ambidextrous, Ergonomic, Non Slip, Rubber Grip for comfort and ease of use. The Buell starter is just a small version of the old GM 3510. I will not put them back on until the engine is back in the frame. Starting in neutral will preserve your starter motor. Im afraid im not familer with the engine, but this isnt the starter clutch, id be very surprised if it was, mainly cos the bike starts. Honda CM400A Hondamatic Profile. This tab must be fabricated and welded to the clutch pedal. The proper clutch pedal height is 7. If not, it's a bad starter or solenoid. Ford uses two different offset starters. The starter pinion and flywheel teeth should also be checked in case they have scouring or other mechanical damage which would cause misalignment or improper mounting surfaces. If it doesn't, the running engine will slowly (or quickly if much too tight) drag the starter motor to its death If too loose, the starter clutch will not engage well, and there will be excessive noise under the dyno cover with the engine running There should be very little, if any endplay in the starter gear. Big relief. arrangements to have them pick up the motorcycle. To bolt the original clutch pedal to the master cylinder pushrod, an adapter tab must be installed on the original pedal. This problem is derived from the great pressure applied to the clutch disk by the pressure plate. clutch pack loos good, fiber plates look good, steel plates have a dark blue color Any suggestions? Bobby R. Starter Sprag Clutch One Way Clutch For Suzuki GZ 250 250cc Engine Motorcycle See more like this American Motorcycle Hardware Starter Driver/Clutch Assembly - 67501 Use the Cart to Bundle - your $89 Order Ships Free!. The last time I change a ball bearing at the end of an axis and a washer too, these last pieces was breaking in the past the starter clutch. In an inertia starter, dirt in the spiral Bendix thread is the usual reason for it not engaging. The clutch is disengaged when it's pulled fully in and slipping. As it turns out the new in the bag starter clutch wound up being a starter clutch gear so I guess I will have to go thru my starter clutch and fix the problem. The only solution is to change it. When the engine starts, immediately release the starter button. While this Motorcycle Troubleshooting Guide is not a complete guide of every possible cause for each problem listed, it will help assist mechanics in troubleshooting some of the most common difficulties they will face. Overrunning Clutch Drive. (Low voltage will cause the starter relay not to engage the starter gear into the flywheel. CT90 K5 Neutral Light won't turn on & engine will not engage kick starter. This is a discussion on Clutch will not disengage within the Mean Streak Maintenance forums, part of the Kawasaki Mean Streak category; Greetings fellow Meanie riders, I hope some one can help with my dilemma. 3, close the bleed. To keep the engine width compact the alternator is mounted behind the cylinders on a separate shaft driven by the crankshaft. o If the bike does not try to noticeably creep forward with the engine running and the clutch lever pulled all the way to the grip, your motorcycle IS NOT exhibiting the recall condition at the present time. As stated above, electronic keys do not have a manual ignition switch. If you have a starter that won’t engage or disengage reliably, your starter clutch probably needs attention. The damage to the starter they told you about is probably due to the extra load induced on it from starting with the clutch engaged. And so what is the symptom of the bike. It will make a small clunk sound as the drive dogs engage the gears but the motorcycle should not lurch forward. The right crankcase cover (clutch) was next. the clutch gear not engaging the starter and how do I check that. I took the cover off and the starter/gears are all turning but the motor is not. Browse our daily deals for even more savings! Free delivery and free returns on eBay Plus items!. It probably weighs a quarter of what a BMW opposed twin motorcycle flywheel. Motorcycle Clutch n: a device designed to connect the transmission of a motorcycle to the engine, which when properly adjusted will slip at high speed, drag at low speeds and make neutral impossible to find at stops. If it does, the clutch should be adjusted. Again, wood blocks are your friend. Have a seat on the bike. Not the best position to be in with a lot of cars behind you wanting to get going. If its a 150cc motor it has a Starter Clutch inside the left cover behind the Stator. Starter Gear Repair Kit - If your starter kicks out when engaged or makes a rattling sound & will not engage, it is usually the gear that engages with the one on the crank has worn its teeth out (problem is actually not in the starter motor but in the drive train system to the crankshaft, like an Auto bendix drive). The starter relay is designed to prevent activating the starter motor when the engine is running. FRUSTRATED is not the word. The solenoid isnt pushing the bendix out so the solenoid is faulty. This lessens the spring pressure. The proper amount of free-play is 0. On the 5 speed models, you will have to first short across the clutch switch at the handlebars, or ground the terminals, or the starter motor can not be powered in gear. i will toss my hat into the ring again. The clutch does not ever completely disengage (as evidenced by the "clunk" when you put it into first, even with the clutch pulled in). primary oil Mobile 1 20W50 5. Caused by using too heavy a grade of oil or going too long between changes. Can anyone tell me what happened?. With a screwdriver, pry the bendix gear forward to engage it. Rode last weekend on tightened starter clutch. Well either the starter isn't spinning fast enough to engage the clutch or the starter clutch is bad. shifts hard 2. Verified post messages on the Motorcycle Forum. Bike engines will make a variety of noises; hardly surprising with several hundred metal parts whizzing round thousands of time a minute. Take the starter off the bike, put it on a bench, hit it with 12 volts and see what happens. KY Twisted - Online Kentucky Motorcycle Community. I do not know for sure what the problem with this is, so I am going to get it running constantly and try to get it to move on its own. While these vertical twins had some very impressive technology for their day, there is one area of engineering where Honda went wrong – bad wrong. I tried adjusting the cable, but nothing works. my starter is not engaging. So, when you pull the clutch lever, the inner hub, connected to the rear wheels via a gearbox is disengaged from the crankshaft input, allowing for a free rotation of the rear wheel. The starter clutch is about the same as the one on a chevy in operation. The starter interlock switch is at the clutch lever if that's unplugged or loose you'll get no start with a neutral light or by pulling the clutch lever. 8 - 9, Needle, 57. I am 4 for 4 with failures on their starter clutches. we also suggest this starter for applications with environments above 10 fahrenheit. Seller said he installed new clutch cable, new push rod and new clutch basket. Starter Stuck Engaged - How to Replace the Starter Clutch on a Motorcycle - Yamaha Virago xv535. I need advice. The clutch should not engage when the kart is at idle. day i bought it, it worked fine. 25 inch (184mm). Looks sort of like a large diameter ball bearing found in the starter gear train. Remove the snap ring. Clutch will not disengage. The solenoids job is similar to a plunger ,it thrusts the starter gear outward to engage and turn the bikes engine. Or you could have the battery load tested. clutch pack loos good, fiber plates look good, steel plates have a dark blue color Any suggestions? Bobby R. First it starts with the starter. While Rokon is sort of in a class of its own, and thus hard to compare, I had to pick something. No I didn't know the gearbox had its own oil supply but no oil lights have lit up. The Indian Springfield Patrol is direct shaft drive to the rear axle, not a chain drive, and should not be confused with the 1959 Indian Patrol Car’s, which were British built Pashleys. A 'dry clutch', as the name implies, is not bathed in fluid that robs it of some energy. Just bought a 95 wr250. Manual Transmission: Which Should Be in Your Next Motorcycle? Jim Pruner December 7, 2017 6. It was as if the lever clutch wasn't being 'pulled in'. The starter engages with the starter clutch, normaly when the starter spins and doesnt engage, it is because the clutch bearings within the clutch have worn the machined surfaces causing the clutch to stick and not engage when the starter is pressed. FRUSTRATED is not the word. Or if you have ever had a loud clunk when attempting to start your bike, there's a good chance your starter clutch cracked in the process. If the flexplate teeth are already ground down a little from before, then with the cold temperature contracting the whole flex plate, the starter gear might not quite reach the teeth. but mine engages nearly at the very end !!!. arrangements to have them pick up the motorcycle. Starter Sprag Clutch One Way Clutch For Suzuki GZ 250 250cc Engine Motorcycle See more like this American Motorcycle Hardware Starter Driver/Clutch Assembly - 67501 Use the Cart to Bundle - your $89 Order Ships Free!. Other clutch issues. He said to check the voltage and make sure that it is not a bad battery with low voltage causing the starter to spin too slowly to engage. The last time I change a ball bearing at the end of an axis and a washer too, these last pieces was breaking in the past the starter clutch. It sounds like a jet and not engage. Motorcycle Starting Motor does not crank, WHY? G/R to clutch switch and clutch diode, Y/R to starter switch, R/W to fuse and regulator rectifier, R to ignition. Clutch Adjustment. While these vertical twins had some very impressive technology for their day, there is one area of engineering where Honda went wrong – bad wrong. However, as the clutch wears, the plates get thinner. 150k miles later, still, clutch in. 2) Must push the clutch pedal all the way to the floor in order to shift into or between gears and clutch begins to engage as soon as the pedal is raised just a little bit. Some metallic noises made me not trust the system. When Fact Meets Friction: The Basics of Clutch Operation; The Basics of Clutch Operation. So what should happen is that the starter motor will spin but will not crank the engine. It provides the friction surface for the clutch plate and teeth for the starter to engage but not much else. Clutch starting a motorcycle is a useful skill all riders should know. Are you confusing the engine clutch and the starter clutch? The pulling of the starter / alternator and attempting to clean is addressing an issue where the starter clutch does not engage when cranking the bike and sounds like a rattling can full of rocks. Motorcycle vs automotive oil is not the issue. Install your starter motor to the Motor Plate then install the starter drive gear assembly in the order shown using Blue Loctite. And parking lot/low speed manuvers I was taught to ride the clutch. It would start but you could hear it knocking a bit. To push start a motorcycle, start by shifting it into first or second gear. 41-022 Clutch Lever Anti-Rattle Clip 71-474 Starter. If it has resistance like normal when you pull it I would go after the clutch. clutch pack loos good, fiber plates look good, steel plates have a dark blue color Any suggestions? Bobby R. The starter relay is designed to prevent activating the starter motor when the engine is running. First, disconnect your battery. I had also filed the mangled teeth to clean up the valleys of the gears. Some vehicles will have their clutch safety switch circuit wired into the computer, and if a problem with the circuit or signal is detected, it will set off the Check Engine Light. The next step was to remove the left crankcase cover. The most common type of starter drive is the overrunning clutch. I tried bypassing the clutch switch and the starter refused to spin. Front brake lever. starter clutch drive/bendix and gasket fits on. Front brake lever. May 12th, 2009 Engaging the clutch allows power to transfer from the. Harley-Davidson motorcycles rely on an electromagnetic solenoid to activate the engine's electric starter motor. Measure from the floor pan to the middle point of the clutch pedal when the pedal is in the fully released position. A bad battery is not going to cause grinding but it could cause a slow rotation of the motor or starter that will sound real bad. However, you must still have the recall repair performed. So what should happen is that the starter motor will spin but will not crank the engine. Clutch starting a motorcycle is a useful skill all riders should know. The book said it should spin in one direction and not the other (that may not. So I got my bike home and I'm looking at it my garage. To push start a motorcycle, start by shifting it into first or second gear. Left for work this am got abount 20 miles out (1/4 the way) and the the clutch started slipping, if I was putting any strain (going up hill or suden excelleration) it would wind out then engage, turned around and it surged all the way home. This is a discussion on Clutch will not disengage within the Mean Streak Maintenance forums, part of the Kawasaki Mean Streak category; Greetings fellow Meanie riders, I hope some one can help with my dilemma. gjz30075 wrote: Clutch in. I'd take it back to the dealer. 2004 340 classic drive clutch wont engage until about 5000 RPM Motor will kill before sled moves. The failure mode is usually wear, which causes the rollers to bind in the housing, and not engage the crankshaft; many have small springs which keep the rollers in place, and when the springs break, the clutch stops working, too. The starter can spin without engaging with the flywheel, or jam in engagement. Should you have any questions or need clarification with respect to any aspect of this procedure, please do not hesitate to contact me via email at. Get the best deal for Motorcycle Starter Motors & Relays for Kawasaki GPz750 from the largest online selection at eBay. Hi, I have a problem with my clutch. He may have wasted some time and money since the sprag doesn't look bad at all, certainly not at a failure state and the gears don't turn continuously, but we got a great write up on the procedure. Install your starter motor to the Motor Plate then install the starter drive gear assembly in the order shown using Blue Loctite. The only reason the clutch is there at all is that you need to allow that mechanical seperation point between the engine and transmission. For bleeding, I find it works better to 1, open the bleed. Sounds like the starter clutch to me tooStarter clutch may be sticky and thus not engaging until the starter is hot (a few seconds cranking heats the starter up a good'un). Not uncommon for the sprague to poop the bed. What causes the clutch to not engage the engine and spin free when the button is pushed? The day before this happened I changed the oil using Mobil One synthetic so is this the problem?. I would be pretty sure the issue is a dirty starter clutch. i pulled it, rebuilt it including the clutch. Some vehicles will have their clutch safety switch circuit wired into the computer, and if a problem with the circuit or signal is detected, it will set off the Check Engine Light. The starter pinion and flywheel teeth should also be checked in case they have scouring or other mechanical damage which would cause misalignment or improper mounting surfaces. To diagnose this problem, set the emergency brake, start the engine and depress the clutch pedal. ) Starter Clutch Assembly; Starter Clutch Assembly (cont. If the pushrod has been adjusted, then I am at a loss, that is the normal culprit. Now that I've looked online for parts, I have found that this is a "Coolster" Cobra or something, since there are no stickers or brand markings to speak of. I would not run synthetic oil , can cause clutch slip and starter clutch problems. My clutch switch refuses to allow the bike to start in neutral unless the clutch is pulled approx 1/3 of its travel. If it is the starter clutch you can check it many ways, one of the easiest to do a basic check is to put you hand on the primary and hit the starter button. I put 250 cc of the oil back in and rode my local loop. , that's a good sign that either the clutch disc or pressure plate is bad. Sounds like the bendix isn't engaging. The battery indicator will be on. Harley Davidson Touring: How to Replace Starter Clutch. the clutch gear not engaging the starter and how do I check that. The engine manufacturer sets the idle speed of an engine at the factory. Or if you have ever had a loud clunk when attempting to start your bike, there's a good chance your starter clutch cracked in the process. Not to Hijack the thread, but my entire MSF course we were taught to "eaaaaaaaase" out the clutch and never just drop it. When it is not needed, the engine and trans can be directly connectedand the slip mechanism is disengaged. He installed a aftermarket clutch earlier this season. Check battery it could be charging but not holding a charge, you need to get a load test done on it to see if it's still holding the charge. If you're sure it's not a mechanical issue with the clutch, and just a very stretched cable; a new cable would be the safest bet, or to cheap out, adjust the clock of the clutch arm/lever behind the starter out a notch or two. Genuine Yamaha V STAR 1100 Starter Clutch Kit If your starter motor spins, but your engine does not turn over properly, Does the starter make a clunking noise when you shut your bike off; this kit is what is what you need to get it repaired properly the 1st time. However, when powered, it should send a signal to the starter relay once the key is turned or the starter button is pressed. clutch, side-stand or neutral switches that will not allow the low current circuit to complete unless optimal starting. I had a situation on a previous /5 (20 years ago) where the relay failed in such a way as to fire the starter while the bike was running. you may have come across a post or two from me in your search. The clutch should be adjusted so that the application of the clutch lever will completely disengage the transmission of power. If it is the starter clutch you can check it many ways, one of the easiest to do a basic check is to put you hand on the primary and hit the starter button. Why does my 1989 Harley Davidson sportster starter spin but does not engage the ring gear? What motorcycle? What about the starter? parts. This is why a bike should always start if the clutch lever is pulled backwards. The solenoids job is similar to a plunger ,it thrusts the starter gear outward to engage and turn the bikes engine. So, if you are the type of driver who slips the clutch a lot, you'll wear out your clutch a lot faster. Pull the starter, shoot 12 volts to it and see if the bendix extends the gear. I have a 2005 Meanie that isn't playin right. To check the relay, pull the Brown/Black wire on 31B. It reduces the amount of force required to operate the clutch lever, and transmits large quantities of torque from the engine to the transmission. Caused by using too heavy a grade of oil or going too long between changes. This is a discussion on Clutch will not disengage within the Mean Streak Maintenance forums, part of the Kawasaki Mean Streak category; Greetings fellow Meanie riders, I hope some one can help with my dilemma. You should feel an hear the jackshaft engaging, and hear the starter turning, but not the engine. Electric starter shaft pinion gear not engaging or overrunning clutch slipping. The last time I change a ball bearing at the end of an axis and a washer too, these last pieces was breaking in the past the starter clutch. The battery indicator will be on. The starter works fine and the only remaining component is the relay. The choke is not an all or nothing proposition.